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Automation

Customized Automation Solutions
Boosting Production with Efficiency, Stability, and Competitiveness

  • High-Precision Control:Ensures consistent machining quality and ensures a stable improvement in yield rates.
  • Tailored System Integration:Engineered to meet the specific requirements of different industries, enhancing productivity and operational flexibility.
  • Reduced Labor Dependency:Minimizes manual errors and labor costs, enabling your teams to focus on higher-value innovation and development.
  • Modular Architecture:Expandable and adaptable to various production scales and workflow demands.
 
 
 
 

Automation Models for Diverse Manufacturing Needs

In modern manufacturing, automation is no longer a single fixed solution. It functions as a scalable strategy that adapts to production volume, product mix, and machining characteristics.

For high-mix, low-volume workpieces requiring rapid changeovers, or for high-volume, long-run batch machining, technologies such as automated loading/unloading, quick-change tooling, and intelligent scheduling systems significantly shorten setup time, increase flexibility, and improve overall equipment utilization.

Whether deployed a standalone machine or integrated into a complete system, each configuration can be expanded into a more adaptable solution tailored to the customers operations.

 
 
 
 

1 Single Machine Automation (C Series)

• Fast throughput suitable for high-mix, low-volume production
• Rigid construction with excellent load capacity
• Compatible with various automation modules and workholding systems

2 Gantry Automation (G Series)

• Ideal for lightweight workpieces with high-speed movement
• Accurate positioning ensures strong production efficiency
• Upper–lower clamping enables rapid material changeover

 
 
 
 
 
 
 
 

3 Flexible Manufacturing System (F Series)

• Designed for high-mix, low-volume machining environments
• Supports mixed-line production for different processes or different workpieces
• Enables coordinated part production and reduces setup time
• Modular system architecture for easy expansion

4 Intelligent Integrated Automation (L Series)

• Real-time monitoring of machine status, line performance, and tool life
• Key information displayed through mobile apps and digital dashboards
• Minimizes defects and ensures consistent yield
• Centralized platform integration simplifies operation and maintenance

 
 
 
 

Application Cases

Every industry faces unique challenges. Through tailored automation solutions, we help clients increase productivity, maintain consistent quality, and reduce operational costs.

Each Solutions are customized to the user’s specific requirements, delivering optimal equipment configurations and integrated automation that generate tangible results.

1. Automotive Aluminum Wheels
Equipment: Lathe FTC-430 ×2, articulated robot ×1
Max payload: 150 kg
Max workpiece size: Ø400 mm × H200 mm
 
2. Automotive Body Panels
Equipment: HMC FMH-630 ×1, gantry robot ×1
Max payload: 1,500 kg
Max workpiece size: Ø1,000 mm × H950 mm
 
3. Automotive Engine Blocks and Cylinder Heads
Equipment: HMC FMH-500 ×1, RGV ×1
Max payload: 600 kg
Max workpiece size: Ø650 mm × H810 mm
 
4. Hydraulic Pumps
Equipment: HMC FMH-500 ×2, RGV ×1
Max payload: 600 kg
Max workpiece size: Ø650 mm × H810 mm
 

Peripheral Equipment

Efficient automation requires more than just core machines. Supporting peripheral equipment can be flexibly integrated to optimize production lines and achieve a complete, high-efficiency workflow.

 
Various Robotic Arms
 
Gantry Systems
Rail-Guided Vehicles (RGVs)
Automated Storage Systems
Material Pallets
Conveyors
Storage Areas
Coordinate Measuring Machines (CMM)
Laser Engraving Machines
Cleaning System

FAIR Controller

FEELER developed the FAIR Controller to ensure stable operation and maximize productivity in automated production lines. It provides real-time monitoring, converts production data into actionable insights, supports flexible work order management, and includes preventive maintenance functions to maintain smooth operation and improve overall efficiency.

  • Equipment Utilization Analysis
    Records and analyzes each machine’s utilization in chart form. Provides comparison between standard operating hours and actual machining time, including monthly and per-machine utilization statistics.
  • Production Progress Gantt Chart
    Tracks the entry and exit time of pallets for each machine, providing visibility into equipment usage. Supports scheduling decisions to improve system and machine efficiency.
  • Monitoring Function
    Displays system operation status in real-time using graphical indicators, colors, and distinct objects. All system activities are recorded for later reference and statistical analysis, enabling managers and operators to stay informed about production line status.
  • Historical Data Management
    Stores start and end times, processing durations, part numbers, product names, and machine information in a database. Supports performance analysis and troubleshooting.
  • Work Order Management
    Includes the function to insert urgent jobs, allowing rapid scheduling of temporary or additional production needs. Provides real-time updates on quantities, yield rates, defect rates, progress, and machine usage to ensure precise production tracking.
  • Preventive Maintenance Management
    Schedules regular machine maintenance and stores records in the database. The system automatically reminds engineers of upcoming maintenance tasks, reducing equipment failure risks and ensuring stable operation.

CNC Automation Integration Solutions Tailored to Process Requirements

FEELER automation solutions can be planned according to the customer’s machining equipment, industry applications, workpiece size, production volume, and manufacturing requirements. From single machine automation and multi-machine linking to production line integration, FEELER helps customers establish CNC automation processes that better meet actual production needs.

  • Integration with Various CNC Machines
    FEELER automation solutions can be integrated with machining centers, CNC lathes, 5-axis machining centers, and other types of machining equipment. Each solution can be planned according to different machining processes and automation requirements.
  • Flexible Automation Module Configuration
    The solutions can integrate automated loading/unloading systems, robotic arms, workholding systems, inspection systems, material handling systems, peripheral equipment, and production line control systems. They support single machine automation, multi-machine linking, and complete production line integration.
  • Cross-Industry Manufacturing Applications
    FEELER automation solutions can be applied to automotive, aerospace, medical, mold and die, precision parts machining, and other manufacturing industries. They help customers improve equipment utilization, reduce labor dependency, shorten changeover time, and maintain consistent machining quality.
 
 
 
 
Tailored automation solutions to fit your needs. Contact us for an expert assessment and the most suitable solution.