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Smart Manufacturing

Optimize Processes with Data
Enhance Industrial Competitiveness through Intelligent Production

Amid rapid industrial transformation, factories are moving beyond basic automation toward fully integrated smart solutions. By connecting equipment, centralizing data, and leveraging advanced analytics, we build intelligent factories that respond in real time, predict production outcomes, and operate with high efficiency.

Through virtual-real integration, full-factory monitoring, and AI analysis, FEELER provides solutions spanning from the production line to management systems, creating a fully visible and predictable digital factory.

Smart Manufacturing Cases

FEELER has applied smart manufacturing solutions across various industries, implementing automated production lines that demonstrate multi-process integration and practical intelligent production capabilities.

1 Automotive Connecting Rods

• 2D/3D AI vision technology
• Robotic arms coordinated with online measurement systems
• Remote monitoring and real-time feedback
• Virtual reality simulation for line efficiency and scheduling

 
 
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2 Automotive Engine Blocks

• Continuous 24/7 production
• Integration of machines, cleaning, measurement, and AGVs
• Automated loading/unloading, tool changing, and full process tracking
• Virtual reality production framework for process monitoring

 
 
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3 Smartphone Case Laser Engraving

• Cloud-based order transmission and automated assignment
• Small-batch, multi-variety production
• Full-process monitoring to improve efficiency
• Flexible and transparent production workflow

 
 
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Connected Machines and Full-Factory Monitoring

By linking CNC controllers (Fanuc, Mitsubishi, Heidenhain, Siemens, etc.) through the CNC Gateway, machine data is consolidated into the iSCADA and database platforms, forming the data foundation of a smart factory. This enables factories to evolve from traditional management to a transparent, measurable, and optimizable production model.

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• Full-Factory Monitoring

Real-time display of machine status, operating load, and abnormality alerts.

Full-Factory Monitoring

• Single Machine Operation Data

Immediate visibility of spindle, feed, and cutting parameters.

Single Machine Operation Data

• Production Data Analysis

Statistics on machine utilization, daily output, work hours, and efficiency metrics.

Production Data Analysis

• Maintenance Management

Preventive maintenance reminders, maintenance schedules, and equipment health records.

Maintenance Management

AI-Enabled Operations Command Center

The AI-Enabled Operations Command Center integrates plant production, equipment, and energy data, visualizing machine status, production progress, capacity, and energy consumption. AI analytics support precise operational decisions, predictive maintenance, and process optimization, enabling managers to efficiently monitor and improve performance across all stages.

AI-Enabled Operations Command Center
AI-Enabled Operations Command Center-1
AI-Enabled Operations Command Center-2
  • Operational Cost Analysis
    Breaks down costs related to energy usage, consumables, yield, and downtime. Helps reduce production costs, improve gross margins, and optimize scheduling and quality control strategies.
  • Factory Performance
    Combines key metrics such as output, utilization, cycle time, and bottlenecks, offering multi-dimensional insights into factory performance. Quickly identifies bottleneck stations and supports targeted improvement plans.
  • Equipment Efficiency
    Builds health models from machine behavior data, including:
    • Anomaly alerts
    • Maintenance recommendations
    • Life expectancy forecasts
    • Critical component monitoring
    • Reduces unplanned downtime and improves equipment reliability
  • CNC Model Selection
    Provides optimized machine configuration and selection recommendations based on actual production data. By analyzing capacity requirements, machining load, and cost efficiency, it supports informed decisions for equipment purchases or factory expansion.
Contact us for an expert assessment and the most suitable solution.