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Finer Surface Finish and Longer Tool Life
Ultrasonic Machining Module Enables Efficient Processing of Advanced Hard-to-Machine Materials

 

As materials evolve across industries, machining capability becomes a decisive factor.  

 

Ultrasonic machining technology can be modularly integrated with existing CNC equipment, delivering high-efficiency and high-quality cutting performance. This enables machines to handle tough, lightweight, and various composite materials, enhancing productivity and quality while giving a competitive advantage in specialized material processing.

Ultrasonic Tool Holder

  • Plug-and-Play Modular Design Engineered for flexible integration with CNC machine tools.
  • Non-Contact Ultrasonic Transmission Features an optimized wireless transmission system for stable operation.
  • Reinforced Actuator Offers high rigidity for demanding machining applications.
  • Ultrasonic Vibration Amplitude 0–15 μm, depending on tool parameters and machine settings.
  • Tool Compatibility Supports a wide range of cutting tools, including diamond grinding pins, end mills, drills, and more.
 
 
 
 
 
 

各項先進材料

1. Tungsten Steel
．Near mirror-grade surface finish Ra < 0.1 μm
．Up to four times faster than EDM
．Tool life increased by up to four times
 
2. Inconel
．Machining efficiency improved by thirty percent
．Longer tool life
 
3. AISI 304
．Machining efficiency improved by three hundred percent
．Better machining quality with reduced entry deformation and significantly improved hole wall roughness
 
4. Zirconia and Aluminum Nitride
．Better quality compared with general cutting
．Cycle time reduced by half
．Tool life increased by up to three times
 
5. Sapphire
．More than four times higher efficiency compared with non ultrasonic cutting
．Significant reduction of chipping along the edges
 
6. Quartz Glass
．Improved machining quality
．More than eight times higher efficiency than non ultrasonic cutting
 
7. Silicon Carbide
．Material removal rate increased by up to five times
．Better surface quality with roughness reduced by about thirty percent
．Major improvement in corner and edge cracking
 
8. Honeycomb Structures
．Rough cutting of inclined surfaces improved by up to four times
．Fine cutting speed improved by up to two times while maintaining the same quality level
 

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Actual performance may vary depending on machining parameters and setup. Contact us for a professional assessment and the optimal solution.